Saturday, February 27, 2010

Motorcycle Preload Adjustment Made Easy

My first motorcycle had no preload adjustment on the rear suspension. Of course I did not know this when I bought the bike, as I didn't know anything about motorcycles. But I started to learn as I started hitting bumps at higher and higher speeds.

A good suspension has lots of travel, which means the amount of vertical movement from the top to the bottom, usually inches or centimeters. You could measure this yourself, if you lifted the rear of the bike until the rear wheel starts to come off the ground, then push the bike down until it will not go down any further without distorting the tire. By the way, if you can manually do this, you may have a bad suspension. Anyhow, the distance you have moved the rear of the bike up and down (if you could actually do it) is equal to the travel. Technically, the travel is the wheel's full motion while the bike remains fixed, but if you can imagine, this is exactly the same if the wheel is fixed while the bike moves. Usually four inches is a reasonable amount of travel for a street bike.

As you ride the motorcycle, hitting bumps, the wheel will move up and down between the two limits on the travel. If it moves up too far, it will hit the top of the travel with a jarring impact. It is called "Bottoming out". If the wheel moves down too far, it reaches the bottom of the travel and the wheel will begin to lift off the ground. This is called "Topping out". The one a normal rider feels the most is bottoming out, because of the spine crunching jolt felt through the seat. Many shock absorbers have a rubber cushion to soften the impact, but you will feel it anyway.

Most recreational riders do not feel the bike topping out, because there is no jarring impact. Also, topping out is usually very brief, so the engine does not have enough time to pick up speed. But if you top out coming over the crest of a hill, you will be airborne for so long, that you will hear the engine start to rev up.

So any motorcycle suspension will have these two limits, the top and the bottom of the travel. If you are always hitting these limits, you may need a stiffer spring, or more damping. But a motorcycle is usually designed properly so that you will not need another spring - unless you are dealing with an aftermarket shock absorber. I bought a pair of aftermarket Koni shocks for my second bike, and I did not get the correct weight springs on the first order, so I had to order a stiffer set of springs the second time.

The most frequent adjustment, and the one provided on almost every motorcycle shock except my Honda CD175, is called the preload adjustment. I show the preload adjustment in the picture, with the three positions marked A B C. A is the "Lowest" and C is the highest. Which means if you turn the collar until A rests on the two knobs, (as shown) the bike will sit lower by a few millimeters.

The reason that this preload adjustment is provided, is to try and make sure that when you are riding without any bumps, or sitting still on the bike, that the spring will hold the bike in the middle between topping out and bottoming out. Actually, you probably don't want to be in the middle. It is better to set the preload so the suspension is closer to topping than it is to bottoming. I'm not really sure why this is, but my guess is that for the most part, you would prefer to top out than to bottom out. And although neither one is really dangerous, at the very worst, bottoming out could hurt your spine, while topping out could result in losing traction and crashing.

Another reason for the preload adjustment, is that when your bike is loaded with more weight, such as a passenger, the preload adjustment helps return the bike to a more level position. Keeping the bike level is important for many reasons. First, is the aim of the headlight. Second, is the ground clearance under the bike especially when cornering hard. Third is the steering geometry. I had another blog about driving in a straight line where I mentioned the importance of "rake and trail". Well, if the bike is not level, it will alter the angle of rake and the length of the trail, which may alter the steering of the bike enough to make it dangerous in extreme cases. Usually, the standard shocks that come with the bike will not permit you to alter the preload so much that the bike becomes unstable. However watch out if it is an aftermarket shock!

A lot of people think the preload adjuster changes the spring stiffness. But the way that the preload adjuster works is not by changing the spring "stiffness", because the stiffness is a characteristic of the spring determined by the number of coils and the thickness and strength of the metal. Stiffness would usually be quite difficult to change. But the preload adjustment is a cheap, effective, and reliable way to keep the bike level under a heavier load by merely moving the collar up.

In my picture, you can see a yellow double headed arrow, which kind of shows the distance between the end of the spring and the shock absorber end. By adjusting the preload, you are effectively lengthening or shortening this distance, so as to keep the bike level despite changing load.

Just to make sure you have got it, if your bike is loaded heavily and is bottoming out, set the preload on C. If it is very lightly loaded, and you maybe are having trouble reaching the ground, try setting it to A. (in the picture it is set to A.)
Update: I have written another blog on spring stiffness here:
Spring Stiffness


9 comments:

  1. You write, 'You could measure this yourself, if you lifted the rear of the bike until the rear wheel starts to come off the ground, then push the bike down until it will not go down any further without distorting the tire. By the way, if you can manually do this, you may have a bad suspension.'

    More to the point ... if you can manually do this, you may have a bad back! LOL! ;-)

    Good article ... thanks!

    ReplyDelete
  2. Thanks for this - I've been riding bikes for 10 years and hadn't a clue how the pre load worked!

    Ian

    ReplyDelete
    Replies
    1. Thanks for the comment, happy to have helped.

      Delete
  3. Motorcycles typically use one of two different rear suspension configurations: either a single or mono-shock absorber centered within the rear swingarm, or a twin-shock absorber that mounts the shock absorbers along the sides of the swingarm.

    ReplyDelete
  4. Thanks for this insight, now i know what to do if i plan to modify my tire width and diameter.These two modifications do increase the overall weight of the tire which then require stronger shock absorbers which i will need to replace.Instead of replacing my suspension i will just need to adjust it to preload C

    ReplyDelete
    Replies
    1. Unless you are building a no-ride show bike, I do not recommend changing the back tire width and diameter. This can upset the geometry of the motorcycle, and can lead to a speed wobble and crash. But, to be honest I have put bigger tires on the back of some of my bikes before, although that was back when I had a 175 or a 250, not a big high speed road bike. I never had a crash because of it, but I could feel that the bike was less stable in some circumstances.

      You need to learn more about motorcycle suspensions before changing your tire size, unless you have a really good mechanic to help out. It's much more than setting the preload, or even tire clearance. A heavier tire may require stronger damping in the shock absorber, to control hopping. But it does not really require a stronger spring, nor does it always require a change in preload setting, because the total weight suspended by the shock absorber is not changed (tires/wheels/brakes are "unsprung" weight). However, a change in diameter will make the rear of the bike sit higher, and that can be compensated for (within limits) by a preload adjustment.

      Delete
  5. Thkss a ton bro. Dis write up is really cool. U see I have a honda cbr 250r n its kind of bottoming out. It has a pre load shock up with five adjustments being 1 for softest and 5 the hardest. Could u pls recommend which setting it should be on as m facing bad issues with my bike

    ReplyDelete
    Replies
    1. A good place to start would be the Honda CBR250R forum, there was a discussion of tuning the preload here:

      CBR250R.NET Forum Shock preload

      I would start by increasing the preload, but people on a CBR250R forum would be much better able to help you if that does not solve your problem. Just click on the link above.

      Delete
    2. Thks for the reply bro much appreciated
      Must say tat ur knowledge abt bikes is awesome
      I've just come to Honda service center to change the shock setting
      Will let you know how it goes abt n tat if my problem doesn't get solved il get back to you

      Delete